Enteric Coated
Enteric coated tablets are solid
unit dosage forms which are designed to bypass the stomach and release the drug
in small intestine and are meant for oral administration. The word “enteric”
indicates small intestine; therefore enteric coatings prevent release of
medication before it reaches the small intestine. Most enteric coatings work by
presenting a coated surface that is stable at the highly acidic pH found in the
stomach, but breaks down rapidly at a less acidic (relatively more basic) pH.
Materials used for enteric coatings include CAP, CAT, PVAP and HPMCP, fatty
acids, waxes, shellac, plastics and plant fibers. The present review describes
enteric coating, their ideal properties, benefits and limitation, various
polymers used, their chemical structure, criteria for drug selection and
mechanism, methods of manufacturing and evaluation of enteric coated tablets.
Recently, these have attracted the interest of many formulators due to their
advantages over the conventional drug delivery systems as they prolong the
dosing intervals and also increase patient compliance. The study provides an
overview of the recent advances that have taken place in this arena.
Coating
is a process by which an essentially dry, outer layer of coating material is
applied to the surface of a dosage form in order to confer specific benefits
that broadly ranges from facilitating product identification to modifying drug
release from the dosage form. After making a good tablet, one must often coat
it. Coating may be applied to multiple range of oral solid dosage form,
including tablets, capsules, multiparticulates and drug crystals. When coating
composition is applied to a batch of tablets in a coating pan, the tablet
surfaces become covered with a tacky polymeric film. Before the tablet surface
dries, the applied coating changes from a sticky liquid to tacky semisolid and
eventually to a non-sticky dry surface pans. The entire coating process is
conducted in a series of mechanically operated acorn-shaped coating pans of
galvanized iron stainless steel or copper. The smaller pans are used for
experimental, developmental, and pilot plant operations, the larger pans for
industrial production.
Coating Process
Design & Control
In most coating methods, when the tablets are being agitated
in a pan, fluid bed, etc. at that time spraying on tablets by coating solution
takes place. As the solution is being sprayed, a thin film is formed that
adheres directly to each tablet. The coating may either be formed by a single
application or may be built up in layers through the use of multiple spraying
cycles. In pharmaceutical industry, rotating coating pans are often used.
Firstly, uncoated tablets are placed in the pan, which is typically tilted at
an angle from the horizontal, and then the liquid coating solution is
introduced into the pan while the tablets are tumbling. By passing air over the
surface of the tumbling tablets, the liquid portion of the coating solution is
then evaporated. In comparison, a fluid bed coater operates by passing air
through a bed of tablets at a velocity sufficient to support and separate the
tablets as individual units. Once separation takes place, then the tablets are
sprayed with the coating composition.
The coating process is usually a batch
operating task consisting of the following phases:
- Identification of batch and Recipe selection (film or
sugar coating)
- Loading/Dispensing (accurate dosing of all required raw
materials)
- Warming
- Spraying (Both application and rolling are carried out
simultaneously)
- Drying
- Cooling
- Unloading
Coating equipment A modern tablet coating system
combines several components:
- A coating pan
- A spraying system
- An air handling unit
- A dust collector
Advantages of tablet coating
- Tablet coatings must not make tablets stick together
during the coating process, must follow the fine contours of embossed
characters or logos on tablets and must be stable and strong enough to survive
the handling of the tablet.
- Printing on tablets can also be done by coatings, if
required. Coatings are necessary for tablets giving a smoother finish, makes
large tablets easier to swallow and also to mask the unpleasant taste.
- Limitations of sugar coating such as relatively high cost,
long coating time and high bulk have led to the use of other coating materials.
- However the process of coating is tedious and
time-consuming and it requires the expertise of highly skilled technician.
There are four reasons for putting such a coating on a
tablet or capsule ingredient:
- Protection of active pharmaceutical ingredients, from the
acidic environment of the stomach (e.g. enzymes and certain antibiotics).
- To prevent gastric distress or nausea from a drug due to
irritation (e.g. sodium salicylate).
- For the delivery of drugs that are optimally absorbed in
the small intestine to their primary absorption site in their most concentrated
form.
- To provide a delayed-release component for repeat action.
- Required for minimizing first pass metabolism of drugs.
The choice of the polymer and the thickness of the coated
layer are critical to control the pH solubility profile of the enteric coated
dosage form. The most common drugs which cause stomach ulcers like aspirin,
diclofenac and naproxen are frequently available with enteric coatings.
Omeprazole, which is a drug which stops the stomach from producing acid, is
itself broken down in acid and therefore the drug generally has an enteric
coating around it either as a granule in the capsules or as a granule in the
dispersible form. Sulfasalazine is used either for the treatment of Crohn's
disease which is inflammation of the intestines or for the treatment of
arthritis. When used for Crohn's disease where it is needed in the intestines
to work, it is given with an enteric coating whereas for arthritis it is very
often given without an enteric coating so that it can be absorbed more quickly.
ERY-TAB is an antibacterial product containing erythromycin
base in an especially enteric-coated tablet to protect it from the inactivating
effects of gastric acidity and to permit efficient absorption of the antibiotic
in the small intestine. ERY-TAB (erythromycin delayed-release tablets) are
available for oral administration in three dosage strengths, each white oval
tablet containing 250 mg, 333 mg, or 500 mg of erythromycin as the free base.
Other commercially available tablets are enteric coated aspirin. E.g.
Micropirin® 75mg EC tablets and enteric coated peppermint oil. E.g. Colpermin®
ETP tablets are composed of three layers, a drug containing
core tablet (rapid release function), the press coated swellable hydrophobic
polymer layer (Hydroxy propyl cellulose layer (HPC), time release function) and
an enteric coating layer (acid resistance function).[12,13] The tablet does not
release the drug in the stomach due to the acid resistance of the outer enteric
coating layer. The enteric coating layer rapidly dissolves after gastric
emptying and the intestinal fluid begins to slowly erode the press coated
polymer (HPC) layer. Rapid drug release occurs when the erosion front reaches
the core tablet since the erosion process takes a long time as there is no drug
release period (lag phase) after gastric emptying.
Benefits of Enteric Coating
- Protects capsule or tablet contents from acidic environments
of stomach
- After passing through the stomach allows capsule or tablet
to break down easily in pancreatic juices in the Duodenum (approximately 1st10” of small intestine) (pH 6‐8)
- Enables absorption of enzymes, at their highest activity
levels, in the small intestine
Proof that Enteric Coating Works
Conducted “Disintegration Tests (Enteric Coated Capsules)”
following procedures from Japanese Pharmacopeia (General Tests, 15thEdition)
- First test simulates gastric fluid (harsh stomach
conditions): pH 1.2for 120minutes at 37°C (98.6°F)
- Second test simulates intestinal fluid (duodenum): pH 6.8for 60minutes at 37°C (98.6°F)
Test Results for Enteric Coated Capsules
- Stomach Conditions –Capsules did not disintegrate
- Intestinal (duodenum) Conditions –Capsules disintegrated
completely
Enteric Coating State of the Art
- Revolutionary process for Enzymes; similar to enteric
coating process used in today’s most advanced products.
- All natural shell that withstands pH levels found
in Stomach.
- Designed to pass USP (United States Pharmacopeia)
and JP (Japanese Pharmacopeia) disintegration tests.
- Every batch is tested to ensure it meets agency
guidelines before export to U.S.
Benefits of Enteric Coating:Summary
- Uncoated Capsules and Tablets lose the effectiveness of
their enzymes when passing through the stomach (Enzymes are destroyed)
- Enteric Coating protects a capsule’s contents in the highly
acidic environments of the Stomach
- Enteric Coating breaks down completely in neutral pH
environments of the Duodenum
- Enteric Coating enables delivery of enzymes for absorption
with maximum activity levels intact into the Small Intestine
References
http://spiritofmaat.com/maatshop/Vitalzym_Enteric_Coating_info.pdf
http://www.iosrphr.org/papers/v2i6/Part_1/B0260511.pdf
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